Revolutionary End Mills Coming From Iscar Can Enhance Productivity While Reducing Costs

Manufacturers and die & mold shops can eradicate chatter problems in many milling operations with Iscar's revolutionary Chatterfree carbide end mills. The cutters' variable-pitch flute pattern eradicates harmonic vibration, the chief source of chatter. This permits faster cutting and smoother finish in rough or finish slotting, shoulder milling and cavity milling. In addition, users also report greater edge life due to diminished chatter. The chatter-free feature is attainable in both solid carbide endmills and tips in Iscar's Multi-Master replaceable-tip line. Diameter range is 6 to 20mm for the solid carbide endmills, and 8 to 20mm for Multi-Master tips. These new endmills are perfect for lower power machines with ISO40 or BT40 adaptations. The solid carbide version can conduct full slot machining up to 2xD. Depth capacity on the replaceable-tip version is more moderate since the active length is shorter. In full slotting applications on alloy steel, the solid carbide build efficiently handles 0.03-0.05 feed rates at 180-220mm/min surface speed and 2xD depth of cut.

Finishred - Innovative Solid Carbide Endmills

Iscar is releasing the EFR.. B44 and the MM EFS.. Finishred a innovative solid carbide end mills family. The Finishred carbide endmill is a consolidation of both roughing and finishing endmills in a single tool. Roughing endmills remove metal from work pieces more promptly and competently than classical endmills. However, roughing endmills leave grooves on the machined surface. In repercussion, after using a roughing endmill, a finishing endmill has to be used in order to achieve a flush surface finish. This demands time-consuming tool change, setup time and inevitably of keeping two endmill types in the inventory.

Capabilities of the Finishred Endmills:

The EFR.. B44 and the MM EFS.. endmills present 4 flutes with 45 degree helix, two serrated flutes and two continuous flutes.

The cutting edges of the finishing flutes are radially further from the tool axis than the cutting edges of the serrated flutes. The finishing flutes banish the grooves induced by the roughing flutes, leaving a smooth surface finish.

The tool is fully competent and enables running at rough machining parameters, resulting in finish surface quality.

The distinguished tool design reduces vibration at high load applications.

The tool creates short and long chips concurrently. This chip mixture is evacuated more quickly than each individual chip type, an excellent solution in slotting and cavity milling operations.

The Finishred is also accessible with the Multi-Master indexable milling head alternative which combines the Finishred includes with the usefulness of little setup time, no regrinding costs and the broad range of shank and extension choices are presented for the Multi-Master milling heads.

A single tool incorporates the roughing and finishing endmills; therefore lowering inventory.

Tool change and setup time can be omitted.

An added tool position is attained on the machine

New Chip Splitting Solid Carbide Endmills for Raised Metal Removal Rates

ISCAR is establishing the ECP-3/4L family of chip splitting endmills. The radical endmills are presented with 3 and four 38 degree flutes in grade IC900. They have 2xD and long shanks with lessened neck diameter, which help machining along high shoulders, at high feeds. These endmills, due to their chip splitting element and force distribution can be used very adequately on low power machines (CAT40/BT40/ISO40). The serrated cutting edge includes flat peaks which leave a greater surface finish, in association to the current rougher carbide endmills. The ECP endmills are suggested for machining austenitic and martensitic stainless steel, at up to 2xD depth of cut. They can be employed on alloyed steel as well. All of the preliminary tests conducted at many customers' locations showed striking results.

The Newest In Carbide Endmill Configuration In A Extensive And Productive Line From Iscar
Manufacturers and die & mold shops can eliminate chatter problems in many milling operations with Iscar's new Chatterfree endmills. The cutters' variable-pitch flute pattern eliminates harmonic vibration, the main source of chatter. This enables faster cutting and finer finish in rough or finish slotting, shoulder milling and cavity milling.

Iscar Adds Their Latest Creations To A Extended Line Of Effective Hole Generating Solutions
Iscar recently released several different drilling innovations to meet their customers needs. These new products are Sumocham Drill, DR-DH and Deep Drills. Drawing off of their experience Iscar has come up with new and innovative ways to increase productivity for the end user.

Cutting Edge Cutters And Carbide Insert Arrangements From Iscar To Better Maximize The Machining Procedure
Iscar is introducing Penta 34 carbide inserts with a new PB chipformer. The PB chipformer features a single cavity with a positive rake, neutral shoulder angle, and a honed edge. It is actually a C-type chipformer with a different frontal edge.

Iscar Recently Releases Several Original Lines To Enlarge Their Family Of Milling Tools
Iscar recently released a new family of High Speed Milling adjustable endmills and facemills that will improve milling of aluminum, non-metallics, cast iron and hardened steel. This should prove especially useful in the automotive and aerospace industries.

Iscar Offers A Revolutionary Family Of Slitting Cutters Applying Tang-Grip Technology And The Strength Of Sumo Tec Grades
Iscar now offers a family of high-performance slitting tools that combine the convenience and security of Tang-Grip clamping with the added durability of the new Sumo Tec insert grades. The concept, already proven successful in Tang-Grip parting tools, has now been extended to slitting cutters.

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